Industrial Roller Recoating
We offer a specialized industrial roller recoating service, in which we recover used metal cores by thoroughly inspecting and repairing them as necessary, including dynamic balancing when required. We then apply a new rubber coating, specifically formulated according to the roller's function in each industrial application. This process not only ensures high performance and durability but also allows our customers to significantly reduce costs compared to purchasing new rollers.
Specialized Roller Recoating Service
We specialize in the recovery and coating of industrial rollers, offering solutions that extend equipment lifespan and significantly reduce our clients' operational costs. At Nexus Industrial Networks, each rubber coating is specifically formulated according to the roller's function, chemical conditions, and mechanical demands of the application.
Our comprehensive process includes inspection, core repair, dynamic balancing, and high-quality coating, ensuring maximum performance across industries such as printing, textiles, paper, metal laminating, and more.
Purchase Process
The recoating process begins with a detailed quotation based on your specific requirements.
Quotation Factors
The roller's specific function
Dimensions: finished diameter, core diameter, and coating length
Required hardness
Core material
Types of chemicals the roller will come into contact with
With this information, we establish the price for the rubber coating that will best meet your needs.
Mechanical Process
Our comprehensive roller recoating process ensures optimal performance and extended service life.
Inspection & Pickup
The roller is picked up from the client's location and transported to our production facility for thorough inspection.
Core Repair
If necessary, repairs such as spindle reconditioning, grinding, spindle replacement, adjustments, and dynamic balancing are performed.
Rubber Formulation
The appropriate rubber compound is formulated for the required function based on the application needs.
Coating Process
The rubber is extruded onto the rotating core, vulcanized, and ground to precise measurements.
Quality Control
The roller undergoes quality inspections before packaging, labeling, and export.
Delivery
The finished roller is returned to the client's facility, ready for installation.
Delivery Times
Roller pickup
Scheduled according to your convenience
Transportation to the plant
2 Weeks
Roller processing
2 to 4 Weeks
Return and delivery
2 Weeks
Total estimated time
6 to 8 Weeks
Warranty
All our products are covered by a manufacturing defect warranty, supported by our quality control laboratory, which verifies the conformity of raw materials, formulations, and the final product. The specific coverage of the warranty will be defined jointly with the client, based on the coating acquired.
Ready to Extend Your Roller's Life?
Contact our team today to discuss your roller recoating needs and get a customized solution.
Contact Our Team